Mercedes C-Class

W203 since 2000 of release

Repair and car operation

Dismantling and assembly of a leading shaft with coupling К2 and the forward block of planetary gear wheels

Dismantling and assembly of a leading shaft with coupling К2 and the forward block of planetary gear wheels


4 — the Internal support of coupling К1 with the built-in forward block of planetary gear wheels 84а — the Gear wheel 84b, 104, 106. — Lock rings 85 — the Persistent needle bearing 100 — the Leading shaft with coupling К2 101 — the Piston 101 and — the Internal epiploon of the piston	101b — the External epiploon of the piston 102, 107 — Disk springs 103 — the Spring clamp 103а — the Epiploon of a spring clamp 105 — the Block of disks

Gap check between a lock ring (90) and an external disk (89с)


100а. — External support of coupling К2 101 — the Piston 105а — the External disk in thickness of 1.8 mm 105b — the External disk in thickness of 3.5 mm / new thickness of 2.8 mm 105с — the External disk in thickness of 4.0 mm 105d — Frictional disks	106 — the Lock ring 107 — the Disk spring «L» — the Gap

Dismantling

PERFORMANCE ORDER

1. Disconnect the transmission case from the hydrotransformer case.
2. Remove couplings К1, К2 and К3.
3. Take a lock ring (84b) from an internal support of coupling К1 (84) and remove a gear wheel (84а).
4. Remove a leading shaft with coupling К2 (100).
5. Remove the needle persistent bearing (85).
6. Remove a lock ring (106) from an external support of coupling К2.
7. Remove the block of disks (105).
8. Remove a disk spring (107).

9. Establish a stripper (076) on a spring clamp (103) and press on it until the lock ring (104) will not be released.

10. Remove a lock ring (104).
11. Remove a disk spring (102) and take the piston (101) of an external support.

Assembly

PERFORMANCE ORDER

Assembly is carried out as it should be, the return to dismantling. Check a gap between a lock ring (106) and an external disk (105с).

The size of gaps in coupling К2 is specified in the table. Adjust a gap by means of a lock ring (106). Thickness of a lock ring: 2.3, 2.6, 2.9, 3.2, 3.5 and 3.8 mm.

Parameters

AT without a diafragmenny spring

AT with a diafragmenny spring

Gaps in coupling К2, mm
Disk 3

1.40-1.80

2.30-2.70

Disk 4

1.50-1.90

2.40-2.80

Disk 5

1.70-2.10

2.50-2.90

Disk 6

1.80-2.20

2.70-3.10